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Shaping the cloth without any sewing!

Shaping the cloth without any sewing!

The same way a home iron, a fabric’s shape can be changed with heat. This process is called molding, and consists of raising the flat surface of a fabric by applying heat to it.

There are many molding methods such as the steam-press heating using vapor, dry-press heating using electricity etc., and by different combinations of these methods depending on the desired result, it is possible to create 3 dimensional items.

Among our most representative molded products are the shoulder pad and the bra cup.

The proud mission of our molding division is to produce clothes and underclothes of unrivaled comfort, harmony and aesthetics.

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TOPMAN INDUSTRIES’ ORIGINAL SHOULDER PADS.

TOPMAN INDUSTRIES’ ORIGINAL SHOULDER PADS.

Through our own research, we have developed the “water absorbing fast dry” pad and the “shape-memory” pad.

Conventional products used to be made of 100% unwoven fabrics such as polyester. For this reason, they had the undesirable effect of drying very slowly after being washed.

Because our fast dry pads use a special fast-drying unwoven fabric, they dry 4 times faster than conventional pads. They are highly recommended for use with domestic washing machines.

Our own experiment has shown that our shape-memory pads are 3 times better at keeping their shape than the competition. For this reason, they will retain their shape and texture even after many trips into the washing machine.

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TOPMAN’S ORIGINAL BRA CUP THAT DEFIES LOGIC

From our own in-house design comes the “Breeze Cup”, famous for its near perfect breathability.

TOPMAN’S ORIGINAL BRA CUP THAT DEFIES LOGICTraditionally, 99% of mold cups were made with urethane foam. Therefore "bra cup = urethane" was a common understanding in the industry. This monopoly was due to the excellent shape retention, easy-handling and cushioning properties of urethane.

On the other hand, urethane also suffers from poor breathability, heaviness and  fast discoloration (yellowing color).

With the Breeze Cup , TOPMAN Industries used unwoven fabrics  to create a never before seen pad with incredible breathability and cushioning properties. Moreover, thanks to a special molding technology ,we are able to reproduce the same level of high form stability that urethane has.

Though there might be many similar items in the market, we are confident that the breathability and washing potential of our product is by far the best.

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VARIOUS TYPES OF MOLDING TECHNOLOGIES

Of course, our molding division has a lot more to offer apart from shoulder pads and bra cups. Our various technologies can be applied to a multitude of products. In order to satisfy our customers, we are always working hard to develop new techniques and products, therefore please feel free to contact us for custom-made products as well.

Also, since our molding division is currently co-developing products with a maker based in China, the exact same pads and cups can be made and delivered from China as well.

For any request or information regarding our molding division ,please feel free to contact us by phone at +81-6-6744-3356.

We stand ready to reply to you within a short time and promise to do our best to meet your demands.

CLICK HERE FOR A MOLDING SAMPLE